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Improving Aluminium Extrusion Quality Control at Perfil Alumínio with SFM

30.07.2026

Perfil Alumínio has implemented Scan Fit & Measure to make its aluminium profile inspections faster and more efficient while reducing the possibility of human error. The company has always maintained effective quality-control processes, but it continues to search for new technologies that can improve the way its products are inspected. Together with EngView, Perfil identified Scan Fit & Measure as a solution that could support this goal. Faster Profile Inspection With Scan Fit & Measure, Perfil can inspect multiple cavities produced by the same extrusion die with greater speed. The technology also enables the quality team to control more dimensions with less manual effort. This helps Perfil perform quality inspections more efficiently and obtain detailed information about the profile geometry during the measurement process. Reverse Engineering from a Physical Sample One of the capabilities that particularly stands out for Perfil is reverse engineering. Using a physical profile sample, the team can create a detailed digital drawing and export it in DWG format. This gives Perfil a faster way to obtain accurate profile geometry when working from an existing sample. Customer Testimonial “Our quality control has always been very effective, but Perfil continues to search for technologies that can make it even more efficient and further reduce the possibility of human error.With Scan Fit & Measure, we can inspect multiple cavities from the same extrusion die much faster and control more dimensions with less effort. One feature that particularly stands out is reverse engineering. With a simple sample, we can create a high-quality DWG drawing.” — Daniel Palma, Quality Coordinator at Perfil Alumínio Innovation and Technology Innovation and technology are part of Perfil’s DNA. By introducing Scan Fit & Measure, the company has invested in an advanced solution for aluminium profile quality control. Perfil is also the first company in Brazil to work with this technology. About Perfil Alumínio Perfil Alumínio was founded in 1995 and began its activities by distributing aluminium profiles. After identifying new market needs, the company developed exclusive, high-standard construction systems. Today, Perfil operates on a 250,000 m² site with two 7-inch direct extrusion presses and a modern vertical electrostatic powder-coating line. About Scan Fit & Measure Scan Fit & Measure helps manufacturers inspect aluminium profiles faster and control more dimensions with less manual effort. It also supports reverse engineering, allowing physical profile samples to be converted into detailed DWG drawings.

Tecnoglass Improves Extrusion Quality Control with SFM

30.07.2026

Tecnoglass uses the SFM measurement system at its Barranquilla plant to support fast and accurate quality control for aluminum extrusion profiles. According to Alexis Ortiz, Quality Engineer at Tecnoglass, the system helps the team inspect profiles for glass windows and doors in record time. With SFM, engineers create measurement plans with the required dimensions and tolerances. The system then compares those plans with the scanned image of the profile and provides actual measurements immediately. This allows the Tecnoglass team to visually check the profile, identify out-of-tolerance areas, and improve accuracy across the quality control process. Customer Testimonial “The SFM measurement system helps us control the quality of all the profiling we do in record time. It’s very user friendly and easy to visually check the plans and see what measurements are off tolerance immediately.” - Alexis Ortiz, Quality Engineer at Tecnoglass About TecnoglassTecnoglass is a leading manufacturer of architectural glass and associated aluminum and vinyl products for global commercial and residential construction markets. Since 1983, the company has focused on improving glass and window quality, strength, and durability. Its brands, including Tecnoglass, ES, and Alutions, operate through a fully integrated production facility that supports single-source responsibility across its products. About Scan, Fit and MeasureIn this case study, SFM helps Tecnoglass make aluminum profile inspection faster, easier, and more accurate. The system allows engineers to create measurement plans, scan the profile, compare the scanned image to the required dimensions, and quickly identify measurements that are out of tolerance. With network-connected computers, teams can share inspection information efficiently and support a more controlled quality process.

How Paramount Extrusions Improved Quality Control with SFM

30.07.2026

Paramount Extrusions has been using the SFM machine to support inspection of aluminum extrusions and improve how quality information is shared with customers. Instead of relying only on manual tools, the team can now scan a product, generate a report, and show customers clear tolerance information. For Paramount, this has changed the way quality and sales teams communicate with customers. The SFM system helps them explain difficult profile issues, review tolerances, and have more accurate conversations about what needs to be adjusted or improved. Customer Testimonial “It’s been awesome. The technology that we have now with the SFM machine allows our service to our customers to be so much different than it used to be.” - Mike, Paramount customer representative About Paramount ExtrusionsParamount Extrusions is an aluminum extrusion company with more than 70 years of experience. The company specializes in custom aluminum extrusions, including simple shapes, complex hollows, and highly customized profiles. Paramount supports customers from profile development to extrusion, fabrication, and finishing, with a strong focus on precision and partnership. About Scan, Fit and MeasureIn this case study, SFM helps Paramount move from manual inspection methods like calipers and radius gauges to a more digital and report-based quality process. The system scans the profile, compares it to the CAD model, and creates clear measurement reports that can be used by quality teams, sales teams, and customers. Watch the video testimonial here 

ALUMIL Serbia Uses SFM for Reliable Profile Measurement

30.07.2026

ALUMIL Serbia has been using the Scan, Fit and Measure 2D scanner system for more than three years as part of its quality control process. According to Boris Radovich from ALUMIL Serbia, the system has delivered good results and has been easy to operate from the beginning. During this time, ALUMIL Serbia has experienced smooth performance with no equipment problems. Boris also highlighted the strong communication and support from the Scan, Fit and Measure team, describing the support as reliable and always available when needed. Customer Testimonial “We are satisfied. It gave us good results. Very easy manipulation. Everything is okay. We didn’t have any problem regarding equipment up to now. Communication is very good, support is very good. You are 24 hours open for us.” - Boris Radovich, ALUMIL Serbia representativе About ALUMIL SerbiaALUMIL Serbia is one of ALUMIL’s production centers for aluminium extrusion and processing. The facility has 2 extrusion presses with an annual production capacity of 20,000 tons, 1 powder coating plant with an annual capacity of 12,000 tons, and 2 profile assembling machines for thermal break profiles with an annual capacity of 8,000 tons. About Scan, Fit and MeasureScan, Fit and Measure is a 2D automated measurement and inspection system for extruded profiles. It helps quality control teams measure profile geometry, compare scanned parts to CAD models, and receive fast PASS/FAIL results based on predefined dimensions and tolerances.

How EngView Automates the Quality Control of Aluminium Profiles

30.07.2026

We are interviewing Mrs. Violeta Pisin from EngView Systems — a European-based company specialising in high-tech solutions for the aluminium industry. Mrs. Pisin is the Product Manager for the Scan Fit and Measure (SFM) solutions for quality control and inspection of aluminium profiles. She has over 10 years of experience working with and developing high precision metrology solutions for the profile extrusion industry.   Q1. Mrs. Pisin, could you give us an overview of EngView Systems’ solutions for the aluminium extrusion industry, and how these tools help manufacturers improve quality control, precision, and overall measurement efficiency? At EngView Systems, we focus on developing intelligent measurement solutions that help extrusion plants automate and optimise their quality control processes. Our Scan Fit and Measure (SFM) system is an automated solution designed for precise inspection of aluminium, PVC, and rubber profiles. It performs detailed evaluation of dimensions, wall thickness, radii, and GD&T, delivering consistent results within seconds. The system shortens inspection time while improving precision and repeatability. Combined with our Measurement Data Center (MDC) — a web-based platform for collecting and analysing measurement data — it brings full traceability and transparency to quality control. Plants can generate reports, monitor production trends, and easily share data with customers or management.   Q2. Digitalisation is becoming vital for manufacturers. How do your solutions help aluminium extrusion plants digitalise their quality control process? First of all, everything is tracked. Every measurement an operator performs is logged in the MDC — including who performed it, which tool was used, and when that tool was last calibrated. Even months after a batch has been shipped, if there’s a dispute, the operator can go back to the original scan and recheck dimensions — even without having the physical sample at the plant. By integrating SFM data into internal workflow systems or ERP, manufacturers can connect inspection results with their broader production and quality systems, creating a truly digital, transparent workflow. Talking about digitalisation, we also have a product called mCaliper. It’s designed for manufacturers who still use manual tools like calipers and micrometers on the shop floor. We’ve built an app that automatically records measurements and sends them directly to the MDC — no more notebooks or loose sheets of paper. Quality managers can instantly see what was measured and what the results were. Our reporting system can even provide SPC statistics and deeper analyses.   Q3. The Scan Fit & Measure system has gained attention for simplifying complex measurement tasks. Could you explain how it works in practice and how it streamlines inspection for aluminium profiles? The process is actually very straightforward. The operator places a cut profile sample on the scanner, closes the lid, and presses one button. The system scans the part, compares it with the nominal CAD drawing, and automatically evaluates all required dimensions and tolerances. Results appear instantly in a clear, colour-coded report that shows pass/fail conditions and deviation directions. With the multi-part mode, operators can scan up to five or six profiles at once — ideal for multi-cavity die control. All results are stored automatically in the MDC, ensuring traceability and allowing engineers to review historical data, generate trend reports, or export results for deeper analysis. This not only speeds up inspection but also turns measurement data into actionable insights for production improvement.   Q4. Scan Fit and Measure equipment is known for being easy to learn and use. How accessible is it for users with limited technical experience, and what training or support does EngView provide to help them get started seamlessly? Nowadays, we all want the system to do the heavy work — to calculate, analyse, and show us clear results. Operators need a simple “green or red light” answer because production is running, and if there’s a defect, they are losing money. Ease of use is one of SFM’s greatest strengths. Its one-button operation, intuitive interface, and touch-screen comparator make it accessible even to operators with no CAD experience. We include online installation, calibration, and training with every system delivery. Our engineers guide customers remotely through setup and operation, followed by a three-day training program. We also provide an annual maintenance and support plan that covers recalibration, software updates, and continuous online support — so users stay confident and up to date.   Q5. Sustainability is a growing focus in aluminium manufacturing. How does your system help producers optimise raw material use, minimise waste, and promote resource efficiency? SFM helps sustainability by enabling real-time monitoring of the quality control process. Managers can see operators’ work live and analyse results and trends immediately. Visualising every dimension as a chart helps detect early signs of die wear and prevent defects before they occur. Operators can act on this data and make informed production decisions. By identifying potential issues early, the system helps reduce scrap, save energy, and optimise raw material use.   Q6. As we know, aluminium prices directly influence the extrusion segment. How is the current price environment affecting operations, margins, and market demand? Volatile aluminium prices make efficiency and quality consistency more critical than ever. Manufacturers must ensure every metre produced meets specifications to avoid waste. By automating inspection, improving precision, and integrating data into factory workflows, SFM helps plants maintain productivity and cost control. The result is a stable quality process that protects margins even when raw material prices fluctuate.   Q7. Data-driven manufacturing is becoming the new standard. How do you see analytics and AI shaping process optimisation, quality assurance, and resource management across the extrusion sector? AI and analytics are transforming how quality control works. In our SFM software, AI-powered algorithms automatically detect and remove visual noise — like burrs or dust — from the scanned image. This ensures that only the true profile contour is analysed, leading to far more precise measurements. Over time, as measurement data accumulates, predictive analytics will become possible — allowing plants to anticipate die wear or detect gradual drift in production. Combined with MDC’s real-time data collection and system integration, AI is turning measurement from a simple inspection step into a strategic tool for continuous improvement.