“Quality is never an accident...”
William A. Foster
It's specialized for extrusion quality control managers who want to see the big picture, not only partial measurements with calipers and optical comparators.
Scan Fit and Measure is a 2D system for automated measurement and inspection of the geometry of extruded profiles. It is used as a quality control tool allowing various types of production facilities to benefit by reducing costs and minimizing product deviations. The flatbed scanner technology is suitable for measurement of profiles from aluminum, plastic, rubber, silicon and medical tube extrusion as well as parts from sheet materials like gaskets and membrane electrode assemblies (MEAs) used for hydrogen fuel cells.
Profile ready for inspection.
High-resolution calibrated image.
CAD-to-image comparison and measurement results.
SFM 250 model is a compact solution for manufacturers that want to check the 2D geometry of the their products.
It is a cloud solution for storing, analyzing, and reporting the results from the measurements. It can be installed locally on the scanner computer or on a server in the factory. Statistical information is presented in the form of charts/numbers for every profile and every dimension.
The software adds traceability to the quality control process of any production facility. It is also a collaboration tool that stores templates, measurement routines and measurement results.
MDC can connect and collect data from the SFM systems and from various digital gauges like calipers, micrometers, indicators and other measurement tools.
The MDC could be accessed online or it could be installed on a local server inside the factory. Several factories can share resources and have access to the same measurement plans and measurement results.
Real-time monitoring functionality allows quality control or production manager to monitor operators’ work live and analyze results and trends immediately. They can detect early signs of die wear and prevent defects before they occur. Managers can act on this data and make informed production decisions.
Statistical module presents the charts/numbers for every profile and every dimension. It calculates mean/average value, min, max, standard deviation, range and Cpk. No need of external SPC applications.
Scan Fit and Measure supports the full set of Geometric Dimensions and Tolerances (GD&T). It provides accurate and repeatable results for the form, position and orientation. The results are colour-coded, and with one look, the operator can see the deviations and take an informed decision about the production.
The Profile Tolerance report provides an overall visual inspection of the entire profile. It is useful for the dieshop department responsible for fixing the extrusion die.
The Digital Comparator report is a visual comparison between the actual profile and the nominal drawing. It offers an overlay representation of the CAD drawing best fitted to the scanned images.
Find out more about the Applications of SFMeasure.
Learn moreTecnoglass is a leading manufacturer of architectural glass, aluminum, and vinyl products for global construction markets. Since 1983, the company has delivered high-quality, durable glass and window solutions through its fully integrated 7 million-square-foot facility. “The SFM measurement system helps us control the quality of all the profiling we do in record time. We achieve high accuracy in the quality control process. It is user-friendly and easy to visually check the plans and immediately see which measurements are out of tolerance. You just place the part in the scanner.” — Alexis Ortiz, Quality Engineer, Tecnoglass
Gain practical insights, fresh ideas, and real-world knowledge from the latest developments in 3D scanning, metrology, and manufacturing. Through industry articles, case studies, and expert interviews, we share useful perspectives that help businesses improve quality control, efficiency, and decision-making.
Perfil Alumínio has implemented Scan Fit & Measure to make its aluminium profile inspections faster and more efficient while reducing the possibility of human error.
The company has always maintained effective quality-control processes, but it continues to search for new technologies that can improve the way its products are inspected. Together with EngView, Perfil identified Scan Fit & Measure as a solution that could support this goal.
With Scan Fit & Measure, Perfil can inspect multiple cavities produced by the same extrusion die with greater speed. The technology also enables the quality team to control more dimensions with less manual effort.
This helps Perfil perform quality inspections more efficiently and obtain detailed information about the profile geometry during the measurement process.
One of the capabilities that particularly stands out for Perfil is reverse engineering.
Using a physical profile sample, the team can create a detailed digital drawing and export it in DWG format. This gives Perfil a faster way to obtain accurate profile geometry when working from an existing sample.
“Our quality control has always been very effective, but Perfil continues to search for technologies that can make it even more efficient and further reduce the possibility of human error.With Scan Fit & Measure, we can inspect multiple cavities from the same extrusion die much faster and control more dimensions with less effort. One feature that particularly stands out is reverse engineering. With a simple sample, we can create a high-quality DWG drawing.”
— Daniel Palma, Quality Coordinator at Perfil Alumínio
Innovation and technology are part of Perfil’s DNA. By introducing Scan Fit & Measure, the company has invested in an advanced solution for aluminium profile quality control.
Perfil is also the first company in Brazil to work with this technology.
Perfil Alumínio was founded in 1995 and began its activities by distributing aluminium profiles. After identifying new market needs, the company developed exclusive, high-standard construction systems.
Today, Perfil operates on a 250,000 m² site with two 7-inch direct extrusion presses and a modern vertical electrostatic powder-coating line.
Scan Fit & Measure helps manufacturers inspect aluminium profiles faster and control more dimensions with less manual effort. It also supports reverse engineering, allowing physical profile samples to be converted into detailed DWG drawings.
Tecnoglass uses the SFM measurement system at its Barranquilla plant to support fast and accurate quality control for aluminum extrusion profiles. According to Alexis Ortiz, Quality Engineer at Tecnoglass, the system helps the team inspect profiles for glass windows and doors in record time.
With SFM, engineers create measurement plans with the required dimensions and tolerances. The system then compares those plans with the scanned image of the profile and provides actual measurements immediately. This allows the Tecnoglass team to visually check the profile, identify out-of-tolerance areas, and improve accuracy across the quality control process.
Customer Testimonial
“The SFM measurement system helps us control the quality of all the profiling we do in record time. It’s very user friendly and easy to visually check the plans and see what measurements are off tolerance immediately.” - Alexis Ortiz, Quality Engineer at Tecnoglass
About Tecnoglass
Tecnoglass is a leading manufacturer of architectural glass and associated aluminum and vinyl products for global commercial and residential construction markets. Since 1983, the company has focused on improving glass and window quality, strength, and durability. Its brands, including Tecnoglass, ES, and Alutions, operate through a fully integrated production facility that supports single-source responsibility across its products.
About Scan, Fit and Measure
In this case study, SFM helps Tecnoglass make aluminum profile inspection faster, easier, and more accurate. The system allows engineers to create measurement plans, scan the profile, compare the scanned image to the required dimensions, and quickly identify measurements that are out of tolerance. With network-connected computers, teams can share inspection information efficiently and support a more controlled quality process.
Paramount Extrusions has been using the SFM machine to support inspection of aluminum extrusions and improve how quality information is shared with customers. Instead of relying only on manual tools, the team can now scan a product, generate a report, and show customers clear tolerance information.
For Paramount, this has changed the way quality and sales teams communicate with customers. The SFM system helps them explain difficult profile issues, review tolerances, and have more accurate conversations about what needs to be adjusted or improved.
Customer Testimonial
“It’s been awesome. The technology that we have now with the SFM machine allows our service to our customers to be so much different than it used to be.” - Mike, Paramount customer representative
About Paramount Extrusions
Paramount Extrusions is an aluminum extrusion company with more than 70 years of experience. The company specializes in custom aluminum extrusions, including simple shapes, complex hollows, and highly customized profiles. Paramount supports customers from profile development to extrusion, fabrication, and finishing, with a strong focus on precision and partnership.
About Scan, Fit and Measure
In this case study, SFM helps Paramount move from manual inspection methods like calipers and radius gauges to a more digital and report-based quality process. The system scans the profile, compares it to the CAD model, and creates clear measurement reports that can be used by quality teams, sales teams, and customers.
Meet the Scan Fit & Measure team at upcoming aluminium, extrusion, windows, doors, and manufacturing events worldwide. Connect with our experts, see SFM measurement solutions in action, and discover smarter ways to improve profile inspection, quality control, and production efficiency.